天门低温直喷等离子清洗设备

产品名称：低温直喷等离子清洗设备

设备简介Chapter I Brief Introduction to Equipment                   

本设备采用常压等离子处理技术。是用于表面清洗，活化，涂层的创新技术。

The equipment uses the atmospheric pressure plasma processing technology, which is an innovative technology used for surface cleaning, activation and coating. 

1.1基本理论概念 

Basic theoretical concept 

1.1.1等离子态

Plasma state 

物质接受了能量，会发生从固态到液态，再从液态到气态的聚集态变化。很强能量激励到气体分子，会发生电离，并转变为另一种气体聚集状态，即等离子态。当高能的等离子轰击到其它物质表面时，会发生化学及物理性的反应作用，产生了一些有利的功能性应用。

After receiving energy, the substance will have the aggregation state changes from solid state to liquid state and then from liquid state to gaseous state. The gas molecules will be ionized after incited by strong energy and changed into another gas aggregation state, namely, plasma state. The high-energy plasma bombarding to the surface of other substances will cause physical and chemical reaction effect, resulting in some favorable functional applications. 

1.1.2表面预处理

surface pretreatment 

等离子体对材料表面处理，基本有以下几大功效：

The surface treatment of plasma on other materials has basically the following major effects: 

活化:　大幅提高表面的浸润性能，形成活性的表面

Activation: substantially increase the surface soakage and form active surface 

清洁:　去除灰尘和油污，精细清洗和去静电 

Cleaning: remove dirt and oil, finely clean and remove static electricity 

涂层:  通过表面涂层处理提供功能性的表面 

Coating: provide functional surface by surface coating 

第三章  主机外部构成及说明

Chapter III External Structure and Description of Host Machine

3.1主机前面板和主机后面板

Front panel and rear panel of host machine 

1.2设备特点

Equipment characteristics 

本设备具有如下技术特点:

The equipment has the following technical characteristics: 

可靠的系统性能

Reliable system performance 

系统设备实行自检以及全面过程的状态及参量监测、监控，并报警保护。

The system equipment implements self-test and the overall process of state and parameter monitoring and control and alarm protection. 

友好的显示界面

Friendly display interface 

液晶方式的人机图文操作界面，丰富的信息显示和设备工作参量设置。

LCD human-machine graphic user interface, abundant information display and equipment working parameter setting. 

灵活的控制方式

Flexible control mode

可实现主机面板控制、远程控制；也可实现人工控制，或自动化在线控制方式。

The panel control and remote control of host machine can be realized; the manual control or automated online control mode can also be realized. 

适合多种使用场合

Suitable for many use occasions 

模拟量或脉码方式实现“速度 Vs 功率”跟踪控制要求；

Analog quantity or pulse code mode achieves “speed Vs power” tracking control requirements; 

等离子的处理能量强度（亦即输出功率）可以随受处理材料的移动速度（工厂流水线的传动速度）线性跟踪调节。进而达到均匀一致的处理效果。

Plasma treatment energy intensity (namely, output power) can be tracked and adjusted linearly with the movement speed of treated materials (transmission speed of factory assembly line), thus achieving a uniform and consistent treatment effect. 

多种喷射枪嘴选用。可适合多种的处理应用场合。

A variety of spray gun nozzles are for selection. The equipment is suitable for a variety of treatment application occasions. 

先进的远程控制

Advanced remote control  

可通过RS485方式远程，也可根据客户要求定制。

Remote through RS485 mode or customized according customer requirements. 

第二章  设备主要技术参数

Chapter II Main Technical Parameters of Equipment 

2.1电源电压：    220( ±10% ) Vac  50/60Hz， 电源输入保险丝规格：10A/250V

Power supply voltage: 220( ±10% ) Vac  50/60Hz, power input fuse specification: 

2.2工作高频频率：     18KHz ～ 60KHz

Operating HF frequency: 18KHz ～ 60KHz

2.3工作高压：         2KV ～ 7KV

Operating high voltage: 2KV ～ 7KV

2.4极大实用输出功率：  1100W

Maximum practical output power: 1100W

2.5极大功率消耗：     ≤1100W

Maximum power consumption: ≤1100W

2.6工作气压范围：      0.05MPa～0.5MPa    (0.5Kg～5Kg)

Operating air pressure range: 0.05MPa～0.5MPa    (0.5Kg～5Kg)

2.7气源要求：输入气压：0.30MPa～1.00Mpa    (3Kg～10Kg) 

Gas source requirements: input air pressure: 0.30MPa～1.00Mpa    (3Kg～10Kg)

如气源气压超出1Mpa（10Kg），需要外部加设限压阀。

In case that the gas source pressure exceeds 1Mpa (10Kg), the pressure limiting valve is required externally. 

输入管口径：Φ8mm

Input tube caliber: Φ8mm

气源可使用普通空气。特别工艺技术要求时，可应用氮气或其它特定的气体。

The normal air can be used as the gas source. Nitrogen or other specific gases can be use as required by special technology. 

要求必须是无油无水气源。

The oil-free and anhydrous gas resource is required. 

2.8外形尺寸与重量

External dimensions and weight 

主机箱体尺寸：180mm 宽 ( W ) X 356mm 高 ( H ) X 479mm 长 ( L )

Host machine dimensions: 180mm width (W) X 356mm height (H) X 479mm length (L) 

主机箱重量： 17Kg 

Host machine weight: 17Kg

普通离子喷枪体重量：   1kg 

Ordinary iron gun weight: 2kg          

旋转式离子喷枪体重量： 3 Kg

Rotary iron gun weight: 3kg

注：旋转式离子喷枪体不属于标准配置，需根据客户需要配置。

Note: the rotary iron gun does not belong to standard configuration and shall be configured according to customer needs. 

2.9输出线缆长度： 净长度 ≥ 3500mm 

Output cable length: net length ≥ 3500mm

注：如客户有特别要求，可定制。

Note: the cable can be customized if customers have special requirements.